Black Belt

Following is the brief outline of the 10 day SSBB training program-


Who Should Attend

  • Trained Six Sigma Black Belts are expected to be able to run individual projects themselves, and to lead larger projects using Green Belts as a resource. Candidates should have good communication skills, experience of team working to improve processes or solve problems, good IT skills and ideally some basic statistical knowledge. This programme is designed to ensure that Black Belts are provided with a good understanding of, and the ability to apply the most widely used tools and techniques. All candidates are required to bring a laptop computer to the course, equipped with the software listed below.

  • Candidates are strongly advised to bring with them a welldefined project to work on as they go through the training. This can then be used as one of

Project Leadership

Leadership roles and responsibilities
Organizational roadblocks & how to address them
Deploying Six Sigma in an organization

Analyze Phase

Hypothesis testing (Null & Alternate, Types of errors, P values,Sample sizes)
Relationship between variables (Regression, Logistic Regression)
Tests of means, variances and proportions (t-Tests, ANOVA, Chi-Square etc.)
Identify and handle non-normal data (Non- Parametric tests)
Lean tools and techniques to analyze data (5 Why's)

Manage Projects

Benchmarking and replication
Planning tools and time management
Financial measures (NPV,IRR, Benefits)

Improve Phase

Idea Generation (Brainstorming, Creative thinking)
Design of experiments and analysis (Full & Fractional
Factorial Design)
Failure modes and effect analysis
Team performance evaluation and reward Implementation of improved process
Lean tools to improve (Kaizen, Waste elimination)

Coaching projects

Team facilitation (Team Stages)
Team performance evaluation and reward

Project tracking

Control Phase

Statistical process control (IMR, Xbar-R, C, U,P,
NP Charts)
Lean tools for control (TPM, Visual Factory)
Sustain improvements (Control plan, Lessons
Learned, Documentation)
Financial reviews & validation (Hard & Soft benefits)

Change Management

Identify resistance to change
Implement a plan to counter resistance
Stakeholder management

Enterprise View

Integration of Lean & Six Sigma
Six Sigma and Project Management
Differences between DMAIC & DFSS

Define phase

Voice of the customer (Survey Methods, Analysis of Survey
results)
Project charter
Identify owners and stakeholders
Project risk analysis

Measure Phase

Process mapping & Analysis (SIPOC, Functional Deployment
Maps,VA/NVA Analysis)
Data Types & collection plan (Continuous & Discrete, Sampling)
Measurement system analysis (Continuous & Attribute)
Basic statistics & process capability analysis (DPU, DPMO,